The chart went out of control at 2am. Somebody initialled it at 8.

Replace paper control charts and after-the-fact reviews with AI that watches every characteristic in real time — detecting drift, flagging the rule that broke, and telling someone who can act.

$0
Send us one month of your real process data See Praxie in Action Now Free pilot on your own process data. You keep what we find.

AI statistical process controlfor process and quality engineers

Praxie AI statistical process control software interface.

Customer Success Stories

Dylan Hoback Dylan Hoback Accu-Tube
Manufacturing analytics

My Praxie analytics software transformed our operations, enabling data-driven decisions and streamlining our manufacturing process.

Jason Carpenter Jason Carpenter Environmental Pest Management
Operational visibility

With Praxie, I found a way to take what was in documents and spreadsheets and provide my team with a visual application environment to drive our strategy with full accountability.

Elizabeth Pridham Elizabeth Pridham Perfection Fresh
Digital transformation

Praxie dramatically improved our process through digital transformation. We now have visibility and can drive decisions at a fraction of the time.

Scott Russell Scott Russell NUCOR Vulcraft
Innovation management

I would heartily recommend the Praxie team to any organization seeking to seriously undertake a lasting and successful innovation process.

Mike Bainbridge Mike Bainbridge Dover Food Retail
Daily management

Our MFG Ops application greatly improved our daily management initiatives. It is easy to see how we are doing, identify issues, and track improvements—no matter where we sit.

Jeff Piotrowicz Jeff Piotrowicz ChemLink
Project visibility

With Praxie we've created a way to report on complex projects that gives management full visibility. Executives have visibility to projects, assignments, and more at their fingertips.

Maureen Thompson Maureen Thompson American Nurses Association
Strategic execution

Our Praxie App makes it easy to track progress on strategic objectives across the organization and includes an executive-level dashboard with real-time reports to the board on key initiatives.

Tom Anderson Tom Anderson Springfield Armory
Production management

Praxie is used every day to track and analyze every aspect of production, quality, safety, and more. We improved quality by 10%.

Peggie Pelosi Peggie Pelosi Innovators Alliance
Custom innovation solution

Almost overnight, Praxie created a customized solution for our 100 member organizations across Canada to drive strategy and innovation.

Kate Merton Kate Merton Anthem
Custom applications

Praxie's innovation solution stood out from other options because it can be customized so quickly to fit our exact process requirements. Plus, it is incredibly easy to use and manage.

ALGAL ANA Anthem Atlas Copco Barloworld Bioray Biotix Blue Triton Dover Grosvenor INX Jiffy Lube Jireh Metal Johnson & Johnson KPMG Kydex Mott NextPower Novozymes Nucor Panasonic PLP PVH Roche Safety Padding Silgan Southwire Springfield Armory Swisscom Swisslog Thoughtworks Tiara Yachts Twin Rivers Utz Wartsila ALGAL ANA Anthem Atlas Copco Barloworld Bioray Biotix Blue Triton Dover Grosvenor INX Jiffy Lube Jireh Metal Johnson & Johnson KPMG Kydex Mott NextPower Novozymes Nucor Panasonic PLP PVH Roche Safety Padding Silgan Southwire Springfield Armory Swisscom Swisslog Thoughtworks Tiara Yachts Twin Rivers Utz Wartsila

The signal was there. Nobody was watching.

Plotting the chart was the easy part. Acting on it, while the process is still running, is the job.

Your customer

“How did a whole batch ship out of tolerance?”

Your operators

“I plot the points. Nobody told me what to do when it moves.”

You

A folder of charts, signed off daily, reviewed never.

You do not need more charts. You need the process to raise its own hand — before the batch is scrap.

If you own process capability

Is this your process?

Most process and quality engineers recognise at least four of these. If you recognise six, the rest of this page is written for you.

  • Charts are filled in by hand and reviewed the next day.
  • Out-of-control signals are initialled rather than acted on.
  • Nobody is sure which rule set is actually being applied.
  • Capability studies are done for the customer, not for the process.
  • Drift is found when the batch is inspected, not while it runs.
  • Operators plot points without being told what to do about them.
  • Scrap is discovered downstream, hours later.
  • “When did that start drifting?” takes a week to answer.

None of this is a charting problem. It is a response problem.

Is this you?

Worked example — multi-characteristic production process

Control charts used to be reviewed after the shift.

Next day↓Livewhen drift is actually detected

Dozens of characteristics, paper charts at the machine, and a review that happened the following morning.

Because signals were seen hours after they occurred, a process could drift for an entire shift before anyone acted — and the first real evidence was often scrap found downstream.

With AI monitoring every characteristic as data arrives, the rule that broke is identified and routed to someone who can act, so the response happens while the process is still running.

Monday, 6am

What you walk onto the floor with

Today

A folder of signed charts.

  • Plotted by hand, reviewed next day
  • Signals initialled, not acted on
  • Drift found at final inspection
  • Scrap discovered downstream
→

With Praxie

A process that flags itself.

  • Every characteristic monitored as data arrives
  • The rule that broke identified automatically
  • Routed to someone who can act
  • Response while the process still runs
ROI of Moving from Manual Charting to AI-Powered Statistical Process Control
Key ROI Elements
30%
Less Process Variation

Detect shifts earlier and reduce scrap and rework.

40%
Faster Signal Response Time

Cut delays from signal to action to verification.

25%
Higher Process Capability

Improve Cpk and keep processes in control.

15%
Lower Cost of Quality

Reduce scrap, rework, and repeat defects.

Fewer
Defect Escapes

Catch issues before they reach the customer.

Higher
Process Yield

Improve first-pass yield across every line.

See Praxie in Action Now

Which process drifts without anyone noticing in time?

How Praxie Compares for AI-Powered Statistical Process Control

Why Charts Reviewed Later Catch Nothing

Spreadsheets &
Manual Logs

  • Reactive tracking
  • Paper-based control charts
  • Limited process history
  • Hard to prioritize signals
  • Higher defect risk

ERP / QMS
Quality Modules

  • Connected to enterprise data
  • Often rigid workflows
  • Slow field adoption
  • Heavy configuration
  • Limited AI guidance

Traditional
SPC Tools

  • Good control charting
  • Capability study support
  • Can become data-entry heavy
  • Limited operational context
  • Often weak analytics

Point
Predictive AI Tools

  • Useful for narrow use cases
  • Detects some patterns
  • May require data projects
  • Disconnected from execution
  • Limited SPC workflows
★ BEST FIT

Praxie AI-Powered
Statistical Process Control

  • AI control charts, capability & MSA
  • Predictive alerts and risk prioritization
  • Connects ERP, QMS, MES, gauges & sensors
  • Dashboards, workflows & operator guidance
  • Faster deployment, lower complexity
SPC workflow flexibility
–
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✓
Real-time signal response
–
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✓
AI shift detection & recommendations
–
–
–
✓
✓
Charts, capability & MSA
–
◐
✓
–
✓
Connected measurement, gauge & operations data
–
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✓
Speed to deploy and adapt
–
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✓
Why Praxie
Stands Out
More flexible than rigid QMS and ERP modules
Far more automated than spreadsheets and manual logs
Broader than point SPC charting tools
Faster to deploy than heavy QMS replacement projects
AI-Powered Statistical Process Control FAQ

Questions Process Engineers Ask Us First

The objections we hear in the first 20 minutes — answered plainly.

1

How does AI improve statistical process control — and can my team trust it?

Answer: The AI helps quality teams make better decisions by analyzing control charts, measurement data, capability studies, inspections, and operator notes. Recommendations are explainable, so teams can see why a process needs attention and stay in control of every decision.

2

Can this reduce scrap, rework, and defect escapes?

Answer: Yes. AI-powered SPC identifies early warning signs, recurring signals, drifting processes, and high-risk characteristics before they produce defects. This helps teams shift from after-the-fact inspection to real-time, predictive process control.

3

How does the system help manage signals and corrective-action priorities?

Answer: The AI can help create, categorize, prioritize, and route corrective actions based on characteristic criticality, defect risk, production impact, required skills, data availability, and process history. Teams get a clearer view of what needs to be done first and why.

4

Will this help us find root causes and recurring process issues?

Answer: Yes. The system analyzes patterns across out-of-control signals, measurement data, corrective actions, inspections, and operator comments to identify repeat problems, likely root causes, and improvement opportunities across characteristics, lines, plants, or suppliers.

5

Is this better than spreadsheets, a basic SPC tool, or manual control charts?

Answer: Yes. Traditional tools often store SPC data but do not actively interpret it. AI-powered statistical process control connects measurement data, control charts, KPIs, and process context so teams can predict issues, optimize control plans, and continuously improve capability.

Bottom line: AI-powered statistical process control helps teams reduce variation, prioritize the right signals, improve process capability, and move from after-the-fact inspection to proactive, real-time process control.

Which process would you watch first, if it flagged itself?

Send us one month of your real process data. We’ll show you what Praxie would have caught — your characteristics, your rules, your drift.

1Send us a month of data230-minute review3Free pilot on your data
See Praxie in Action

No cost, no obligation — and you keep what we find either way.