The andon light went on. Then it waited.

Replace paper travellers and shouted escalations with AI that routes work orders, raises the call, and tracks who responded — so a stopped operation gets help in minutes, not at the end of the shift.

$0
Send us one of your real work order flows See Praxie in Action Now Free pilot on your own plant data. You keep what we find.

AI work order executionfor production and shop-floor leaders

Praxie AI work order execution and andon interface.

Customer Success Stories

Dylan Hoback Dylan Hoback Accu-Tube
Manufacturing analytics

My Praxie analytics software transformed our operations, enabling data-driven decisions and streamlining our manufacturing process.

Jason Carpenter Jason Carpenter Environmental Pest Management
Operational visibility

With Praxie, I found a way to take what was in documents and spreadsheets and provide my team with a visual application environment to drive our strategy with full accountability.

Elizabeth Pridham Elizabeth Pridham Perfection Fresh
Digital transformation

Praxie dramatically improved our process through digital transformation. We now have visibility and can drive decisions at a fraction of the time.

Scott Russell Scott Russell NUCOR Vulcraft
Innovation management

I would heartily recommend the Praxie team to any organization seeking to seriously undertake a lasting and successful innovation process.

Mike Bainbridge Mike Bainbridge Dover Food Retail
Daily management

Our MFG Ops application greatly improved our daily management initiatives. It is easy to see how we are doing, identify issues, and track improvements—no matter where we sit.

Jeff Piotrowicz Jeff Piotrowicz ChemLink
Project visibility

With Praxie we've created a way to report on complex projects that gives management full visibility. Executives have visibility to projects, assignments, and more at their fingertips.

Maureen Thompson Maureen Thompson American Nurses Association
Strategic execution

Our Praxie App makes it easy to track progress on strategic objectives across the organization and includes an executive-level dashboard with real-time reports to the board on key initiatives.

Tom Anderson Tom Anderson Springfield Armory
Production management

Praxie is used every day to track and analyze every aspect of production, quality, safety, and more. We improved quality by 10%.

Peggie Pelosi Peggie Pelosi Innovators Alliance
Custom innovation solution

Almost overnight, Praxie created a customized solution for our 100 member organizations across Canada to drive strategy and innovation.

Kate Merton Kate Merton Anthem
Custom applications

Praxie's innovation solution stood out from other options because it can be customized so quickly to fit our exact process requirements. Plus, it is incredibly easy to use and manage.

ALGAL ANA Anthem Atlas Copco Barloworld Bioray Biotix Blue Triton Dover Grosvenor INX Jiffy Lube Jireh Metal Johnson & Johnson KPMG Kydex Mott NextPower Novozymes Nucor Panasonic PLP PVH Roche Safety Padding Silgan Southwire Springfield Armory Swisscom Swisslog Thoughtworks Tiara Yachts Twin Rivers Utz Wartsila ALGAL ANA Anthem Atlas Copco Barloworld Bioray Biotix Blue Triton Dover Grosvenor INX Jiffy Lube Jireh Metal Johnson & Johnson KPMG Kydex Mott NextPower Novozymes Nucor Panasonic PLP PVH Roche Safety Padding Silgan Southwire Springfield Armory Swisscom Swisslog Thoughtworks Tiara Yachts Twin Rivers Utz Wartsila

The problem is found in seconds. The help takes an hour.

Spotting the issue was never the hard part. Getting the right person there, every time, is the job.

Your customer

“Why did that order ship three days late?”

Your operators

“I raised it. Nobody came.”

You

A board that is accurate when somebody updates it, and wrong the rest of the day.

You do not need a louder andon. You need the call to route itself — and prove who responded, and when.

If you own execution

Is this your shift?

Most production and shop-floor leaders recognise at least four of these. If you recognise six, the rest of this page is written for you.

  • Escalation means finding someone and asking them in person.
  • The work order status board is updated once a shift, if that.
  • Nobody can say how long the last stoppage actually waited.
  • Paper travellers go missing between operations.
  • The same operation stalls repeatedly with no record of it.
  • Response times are a matter of opinion.
  • Priority is whoever is standing in front of you.
  • “Where is that order?” takes a walk around the floor to answer.

None of this is an effort problem. It is a response-time problem.

Is this you?

Worked example — multi-cell production floor

Raising the call used to be the fast part.

Hours↓Minutesfrom stoppage to the right responder

Dozens of work centres, paper travellers, and an andon light that told everyone and no one.

An operator could flag a problem instantly, but finding the right responder depended on who happened to be nearby — so most of the lost time was waiting, not fixing.

With AI-powered execution the call routes to the right role automatically, escalates when it is not answered, and records the response, so delays become visible instead of absorbed.

Monday, 6am

What you walk onto the floor with

Today

A board somebody updated yesterday.

  • Escalation by walking and asking
  • Travellers lost between operations
  • Response times nobody can measure
  • Priority set by proximity
→

With Praxie

A floor that routes its own problems.

  • Calls routed to the right role automatically
  • Escalation when nobody responds
  • Every response timed and recorded
  • Order status current without being updated
AI-Powered Work Order Execution & ANDON Boards
Key Execution & ANDON Benefits
Live
Takt-Time Visibility

See planned versus actual cycle time and identify pacing gaps before they affect the order.

Faster
ANDON Response

Route help requests and escalating issues instantly to the right accountable owner.

Better
Output Attainment

Keep production aligned to demand with live run-rate, plan-versus-actual, and WIP monitoring.

Higher
First-Pass Yield

Embed quality checks, alerts, containment, and rework workflows directly in the execution path.

Less
Unplanned Downtime

Capture issue reasons, response time, recovery actions, and recurring causes across every station.

One
Shared Operating View

Give operators, supervisors, maintenance, quality, and leadership the same real-time line status.

See Praxie in Action Now

When an operation stops, how long before the right person knows?

How Praxie Compares for AI-Powered Work Order Execution & ANDON Boards

Why Paper and Shouting Do Not Scale

Paper Travelers &
Whiteboards

  • Manual status updates at the station
  • Limited shift-to-shift handoff visibility
  • Takt-time misses noticed too late
  • ANDON calls depend on verbal escalation
  • Hard to analyze delays and recurring issues

ERP / MES
Modules

  • Strong work order and routing records
  • Often rigid shop-floor workflows
  • Complex changes and long rollout cycles
  • Limited visual ANDON configuration
  • Performance data may lag behind events

Standalone ANDON
or OEE Tools

  • Good real-time signal visibility
  • Useful downtime and OEE monitoring
  • Limited work-order context
  • Separate escalation and action tracking
  • Data must be stitched into operations workflows

Point AI
Tools

  • Useful summaries and copilots
  • Can automate a narrow task
  • Weak live station context
  • No shared visual operating board
  • Requires additional workflow governance
★ BEST FIT

Praxie AI-Powered
Execution & ANDON

  • Digital work orders connected to routings and stations
  • Live planned vs. actual takt-time monitoring
  • Green, yellow, and red ANDON alerts with escalation
  • OEE, quality, WIP, downtime, and output in one board
  • AI-assisted root cause, actions, and improvement loops
Digital work order execution
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✓
Planned vs. actual takt time
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✓
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✓
Live ANDON alerts & escalation
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✓
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✓
OEE, output, quality & downtime
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✓
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✓
ERP, MES, QMS & equipment integration
–
✓
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AI action & improvement workflows
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✓
✓
Why Praxie
Stands Out
Connects execution instructions, work-order status, and station activity in one place
Tracks takt-time performance and output pace in real time, not after the shift
Turns ANDON signals into assigned, traceable recovery workflows
Delivers flexible AI workflows without a heavy enterprise implementation
AI-Powered Work Order Execution & ANDON Boards FAQ

Questions Production Leaders Ask Us First

The objections we hear in the first 20 minutes — answered plainly.

1

How do AI-powered work order execution and ANDON boards work together?

Answer: The work order provides the production context—what to build, the routing, planned quantity, work instructions, materials, quality checks, and expected takt time. The ANDON board then turns live shop-floor signals into an operating view, showing which stations are on pace, at risk, stopped, or waiting for help so teams can respond before the delay spreads.

2

Can the system track planned versus actual takt time for each station?

Answer: Yes. Each operation or station can receive the applicable planned takt time from the work order routing or time study. As operators complete units or equipment reports cycle data, the system compares actual cycle time, output pace, and accumulated variance against plan—then highlights green, yellow, or red status based on thresholds you define.

3

What happens when a station goes yellow or red on the ANDON board?

Answer: A yellow condition can signal that a station is falling behind pace, has rising cycle-time variance, or needs attention soon. A red condition can trigger an immediate escalation for a stop, quality hold, material shortage, equipment issue, or safety concern. Praxie can identify the affected work order and station, notify the assigned owner, record the issue, and initiate an action or root-cause workflow.

4

Which production metrics can we track in the live ANDON board?

Answer: Teams can track planned and actual takt time, units completed versus plan, station status, WIP, OEE, availability, performance, first-pass yield, scrap, rework, downtime, micro-stops, response time, and open escalations. Metrics can roll up from the station to the line, shift, work order, assembly, plant, or product family.

5

Can it integrate with our ERP, MES, machines, or physical signal lights?

Answer: Yes. Praxie can connect work-order and routing context from ERP or MES systems, receive production and equipment events through integrations or webhooks, and use rules to update dashboards and workflows. For physical ANDON lights, a webhook or integration can pass the line, station, alert type, and status to a local gateway or connected light controller so the right red, yellow, or green signal is activated.

Bottom line: AI-powered work-order execution and ANDON boards connect the plan to the shop floor—giving teams real-time visibility into pace, quality, downtime, exceptions, and the actions needed to keep production moving.

Which stoppage would you fix first, if help arrived in minutes?

Send us one of your real work order flows. We’ll show you what Praxie would have done with it — your operations, your roles, your escalations.

1Send us a work order flow230-minute review3Free pilot on your data
See Praxie in Action

No cost, no obligation — and you keep what we find either way.